PROCESS — ASSEMBLY OPERATION
What is Assembly Operation
Assembly is the process where we carefully join the precisely cut components (from the Component Production phase) into a complete piece of furniture
This is where craftsmanship meets function—where screws, bolts, dowels, and adhesives turn individual parts into resilient, long-lasting furniture
Why is Assembly Important
Proper assembly ensures your furniture is not just assembled, but engineered for longevity and safety
It prevents weak joints that could lead to wobbles or breakdowns over time
By focusing on strong connections, we minimize defects like loose fittings or structural failures, delivering products that withstand daily use while maintaining aesthetic appeal
Plus, our rigorous stress testing verifies that each assembled item can handle real-world pressures, giving you confidence in quality.
How Does ASSEMBLY OPERATION Work?
Step 1: Component Verification
What : Double-checking all prepped wood pieces (from cutting/sanding) to match the design specifications
Why : Ensures every part fits perfectly and no defects (like warping or cracks) are missed
How : Workers visually inspect and measure components using gauges for accuracy
Output : Confirmed, ready-to-assemble parts with guaranteed precision
Step 2: Joining Component
What: Securing wood components into the final furniture shape using screws, dowels, and adhesive
Why: Creates strong, durable connections that prevent wobbling or breaking
How: Experts align joints by hand, then use clamps, screws, and eco-friendly glue for stability
Output: A fully assembled furniture framework, built for strength and longevity.
Step 3: Fitting and Adjusting
What: Joints and moving parts are checked for alignment, smoothness, and stability
Why: To prevent future issues like loose fittings or uneven surfaces
How:
- Workers test each movable part (e.g., drawers, doors, shelves) for smooth operation and adjust as needed
- Minor touch-ups, such as tightening screws or reaming holes, are performed to perfect the fit
Output: Perfectly aligned and functional furniture with no visible gaps or weak spots
